Dayton Gear has been serving the gear industry since 1946. We specialize in bevel gears, spur gears, helical gears, splines (english and metric), worm and worm gears, sprockets, and gear racks.
Bevel gears can be manufactured in a variety of diametrical pitches, modules and pressure angles.
Spur gears can be made for virtually any pitch, module or pressure angle.
Helical gears can be manufactured in both English and Metric dimensions.
Internal and external splines are available in a variety of pitches, modules and pressure angles.

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RFQ

Worm and worm gears can be made in a variety of diametrical pitches, modules and pressure angles.
Sprockets can be manufactured in tooth forms in English or Metric measurements.
Fine to heavy diametrical pitch tooth forms can be manufactured in lengths up to 8 feet.
Dayton Gear has broaching machines with capacity up to and including 100 ton pulling pressure and 72 inch maximum length of broach.
Dayton Gear’s extensive tooling inventory allows for the manufacture of any combination of helical gears in both English and Metric dimensions.
Gearbox restoration is the cost effective alternative to equipment replacement.

STEEL PROCESSING

Problem:  Drive unit for customer’s primary slitting line failed. Two shift line in-operable costing customer $1000.00 per hour. Original equipment manufacturer drive unit replacement cost of $75,000.00 with a 16 week delivery.

Customer Objective:  Have drive unit repaired as an emergency breakdown. Delivery Critical.

Dayton Gear Solution:  Our technical team diagnosed the internal component failure. Helical gear train and drive shafts were reverse engineered and replaced with new components. Entire unit re-built with new bearings, seals, spacers and power transmission components in 40.7 hours. Dayton Gear personnel worked non-stop until drive unit was delivered and installation completed. Customer savings approximately $240,000.00.                          Back to Case Studies
Dayton Gear utilizes the latest version of SolidWorks and other computer aided equipment to reverse engineer parts.
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About Us, Case Studies, Industries Served, Contact, RFQ,

Bevel Gears, Spur Gears, Helical Gears, Splines (English & Metric), Worm & Worm Gears,

Sprockets, Gear Racks, Broaching, Breakdown Services, Gear Box Repair & Rebuild,

Reverse Engineering/Computer Aided Design