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FOOD PROCESSING Problem: Steel pinion gear causing pre-mature wear in mating internal six foot diameter gear. Customer Objective: Solve problem of the pre-mature wear of the internal gear. Transfer wear to the mating pinion as internal gear re-placement cost is $47,000.00 with a 14 week lead time. Dayton Gear Solution: Re-design the pinion gear utilizing a high strength, self lubricating plastic material. Pinion has become the replacement gear in the set. This solution has been cost effective to allow for the purchase of multiple pinions to act as backup. Replacement life for the pinion is 12 to 15 months.
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